目录

01公司简介 COMPANY INTRODUCTION

03设备制造 OUR FACTORY EQUIPMENT
07滚镀表面处理设备 BARREL PLATING SURFACE TREATMENT EQUIPMENT

08挂镀表面处理设备 RACK PLATING SURFACE TREATMENT EQUIPMENT
09滚镀挂镀双功能设备 Barrel plating rack plating dual-function surface treatment

11机械手/夹桶钝化设备 MANIPULATOR/GRIPPING BUCKET DEACTIVATION EQUIPMENT

13回转式挂镀设备 Rotary rack plating equipment

15去氢处理设备 DEHYDROGEN TREATMENT EQUIPMENT
17热镀锌表面处理设备 HOT-DIP GALVANIZED SURFACE TREATMENT EQUIPMENT

19电泳表面处理设备 ELECTROPHORESIS SURFACE TREATMENT EQUIPMENT

20蒙砂表面处理设备 FROSTED SURFACE TREATMENT EQUIPMENT
21自动化设备电力集中控制系统 POWER CENTRALIZED CONTROL SYSTEM FOR AUTOMATION EQUIPMENT

23表面处理数据管理软件 SURFACE TREATMENT DATA MANAGEMENT SOFTWARE

25工厂整核 FACTORY INTEGRATION
27周边配件 LIST OF MAIN PRODUCT COMPONENTS

公司简介
COMPANY INTRODUCTION

锦翔自动化于2009年成立于浙江,起初以表面处理设备及自动化设备服务及维护为主,在任何一种行业中本就是一项服务,在我们不断努力与时共进,赢得了越来越多的客户。
经历初期发展后,公司转型为专业设计、生产、销售为一体的各种自动化表面处理设备企业。
经过十多年的努力发展,以现代技术为中心理念,不仅在五金表面处理行业,而且在玻璃表面处理行业,自动化机器人搬运,大数据工厂整核及以互联网+制造都均取得良好的成果。目前已使用的客户分布中国国内、泰国、马来西亚、俄罗斯、印度、土尔其、印尼、秘鲁等。

Jiashan Jinxiang Automation Machinery Co.,Ltd. is established in year 2009in Zhejiang,China.
Initially the company main business is providing service and maintenance for
surface treatment equipment and automated equipment,in our continuous efforts and advance with the times,we have won more and more customers. After the initial development,the company transformed into a professional design, production and sales of various automated surface treatment equipment
enterprise. After more than 10 years of hard work and development, with modern technology as the central concept,good results have been achieved not only in the hardware surface treatmentindustry,but also in the glass surface treatment industry,automated robot handling,big data factory integration and internet+ manufacturing. At present,the customers who have been using our equipment are distributed in China,Thailand,Malaysia,Russia,India,Turkey,Indonesia,Peru,etc.

ERP管理系统
1 本公司采用ERP全套管理系统;让企业管理更规范化。
The company adopts a full set of ERP management system to make corporate management more standardized
2 通过ERP管理系统，优化供应链管理，降低物流成本，提升客户服务水平，加速货款回收效率。
Through the ERP management system, optimize supply chain management, reduce logistics costs, improve customer service levels,and accelerate payment recovery efficiency.
3 实现资金流、物流、信息流的统一管理，解决了内部信息不畅通及管理困难等弊端。
Realizethe unified management of capital flow, logistics and information flow,
and solve the shortcomings of obstructed internal information and management difficulties

4 有效控制原材料、在产品和产成品库存，提高库存周转率。
Effectively control the inventory of raw materials, products in progressand finished products, and improve inventory turnover.

5 提高企业的准时交货率，降低发货差错率，使企业效率及信誉大大提高。

Improve the on-time delivery rate ofthe enterprise, reduce the delivery error rate, and greatlyimprove the efficiency and reputation of the enterprise.
6 采购人员有了及时准确的生产计划信息，了解生产问题，缩短了采购时间和节省了采购费用。
The purchaser has timely and accurate production plan information,understands the production problems, shortens the purchase time and saves the purchase cost.

7 停工待料明显减少。由于零件需求的透明度提高，计划也作了改进，能够做到及时与准确，零件也能以更合理的速度准时到达，使生产线上的停工待料现象大大减少。
Work stoppage and waiting for materials are significantly reduced. Due to the increased transparency of parts demand, the plan has also been improved itcan be timely and accurate.The parts can arrive on time at a more reasonable speed, which greatly reduces the downtime on the production line.

8 产品物料结构管理规范，确保业务部门严格执行，提高产品质量。
Standard product material structure management to ensure strict implementation by business departments and improve product quality.

9 成本核算自动化，实时报表统计及月底结帐瞬间完成，确保、准确、快速的提供各种成本数据，提高财务人员效率;同时跟踪客户动态，洽谈进度及工程安装进程。
Automated cost accounting,real-time report statistics and month-end checkout are completed instantly,ensuring,accurate and fast provision of various cost data, improving the efficiency of financial personnel; at the same time monitoring customer dynamics, negotiation progress and project installation progress.

滚镀表面处理设备
Barrel plating surface treatment equipment

设备架构
上轨式、下轨、中轨

Equipment architecture:
upper-railtype、under-railtype、 Mid-railtype

.上轨具有良好的操作性，可节省空间The upper-rail type has good operability and can save space.

·下轨在维修方法方便，省成本、工期短

The under-railtype is convenient for maintenance, saving cost
and short construction period.

·中轨在特定的环境中发挥特殊功能Themid-railtype plays a specialfunction in a specific environment.

结构模式Structure mode:
自动滚镀+夹桶生产线+去氢炉+夹桶钝化线

Automatic barrel plating + clamp barrel production line+ dehydrogenation furnace + clamp barrel passivation line.

外观可以采用全封闭或半封闭废气集中收集处理

The appearance can be fully enclosed or semi-enclosed exhaust gas centralized collection and treatment.

加工品名:汽车紧固件Treating product:fastener

产量:1.8T/H Production: 1.8T/H

挂镀表面处理设备
Rack plateing surface treatment equipment

设备架构 上轨、下轨
Equipment architecture: upper-rail type、under-railtype
用途:可用于铝件产品氧化、五金件电镀等。
Use:It can be used for oxidation of aluminiumproducts, large products and products that are not easy to load in batches in barrel.

生产品名 电脑主板配件
Product name: Computer motherboard accessories.

概要:天车采用双吊勾方式，效率高，单勾可载重100-250KG，采用RFID定位系统.
Summary:The crane adopts double hook method, designed as a 4-crane, 1 pole in 4 minutes,
24 handlebars,single hook can load100-250KG,alkaline zinc nickel, and RFID positioning system.

滚桶挂镀
双功能表面处理设备
Barrel plating rack plating dual-function surface treatment equipment
设备架构 上轨式
Architecture:Upper-railtype

废气全封闭式收集Fully enclosed collection of exhaust gas

新风系统Peshair system

用途:挂镀产品与滚镀产品可以放在同一条生产线上同时生产，
主要用于在来料不确定的加工型客户
Use: Rackplating products and barrel plating products can be produced
at the same time on the same production line, mainly for processing customers with uncertain incoming products

概要:滚桶与挂镀飞把都在同一条生产线，两种镀种可以交叉
生产，提高多样化运营。设备具有良好的废气收集系统与新风系统，天车位置采用绝对值标尺定位系统，全线所有传感器部件使用通讯传输。
Summary: Both the barrel-plating and the rack-plating handlebars are in
the same production line, and the two types of plating can be cross-produced to improve diversified operations.
The equipment has a good exhaust gas collection system and fresh air system. The position of the crane adopts an absolute scale positioning system, and all sensor components across the line use communication transmission.

机械手/夹桶钝化设备(单桶)
Maipulator/grapping bucket deactivation equipment (single bucket)
设备架构 上轨式 Equipment architecture: Upper-rail type
夹爪类型 内夹、外夹 Type of gripper: inner grapper、outer grapper
驱动方式 气动、马达 Drive way: pneumatic、motor

用途:针对特定产品要求，电镀后各种钝化洗色，封闭，达到钝化烘干全程自动化，皮膜更均匀的效果。 use:According to specific product requirements, various passivation washes and seals after electroplating can achieve the full automation of passivation and drying, and the effect of more uniform coating.

概要:夹桶天车在手动状态下可以采用手柄与无线遥控两种方式控制，在自动与手动状态下均可以45度
进行旋转工作，达到钝化，封闭，烘干，出料无需人工干预
Summary: In the manual state, the bucket crane can be controlled by handle and wireless remote control. In both automatic and manualstates, it can rotate at 45 degrees to achieve passivation, sealing, drying, and discharging without manual intervention.

机械手/夹桶钝化设备(双桶)
Maipulator/grapping bucket deactivation equipment (double bucket)
设备架构 上轨式 Equipment architecture: Upper-railtype
夹爪类型 内夹、外夹 Type of gripper: inner grapper. outer grapper
驱动方式 气动、马达 Drive way: pneumatic、motor

用途:针对特定产品要求，电镀后各种钝化洗色，封闭，达到钝化烘干全程自动化，皮膜更均匀的效果。 use:According to specific product requirements, various passivation washes and seals after electroplating can achieve the full automation of passivation and drying, and the effect of more uniform coating

概要:双桶可以提高生产产量，钝化颜色均匀，达到每4分钟2桶的生产能力，每小时生产约2.5T-3T,夹桶天车在手动状态下可以采用手柄与无线遥控两种方式控制，在自动与手动状态下均可以45度进行旋转工作，采用多段变频自由控制翻转。
Summary:Double barrels can increase production output, reaching a production capacity of 2 barrels per 4 minutes,about 2.5T-3T per hour, and the barrel crane can becontrolled by handle and wireless remote control in manual mode. It can rotate at 45 degrees in manual and automatic states, and adopts multi-segment frequency conversion to freely control the flip.

回转式挂镀设备Rotary rack plating equipment
设备架构 中轨平台链条垂直升降 Equipment architecture: Vertical lifting of mid-rail platform chain
驱动方式 油压、马达 Drive way: hydraulic、motor

用途:产品单一，可用于大批量生产，具用较强的稳定性，一般用于镀镍，镀铬，镀铜等产品工艺。
Use: The productis single, can be used for mass production, with strong stability, generally used for nickel plating chrome plating, copper plating and other product processes.

概要:回转生产线以电机或油压系统为驱动，采用传送链条，主机构进行上下横向移动。从而使产品在每个工位进行处理，达到最终效果。
Summary:The rotary production line is driven by a motor or a hydraulic system, adopts a transmission chain,and the main mechanism moves vertically and horizontally. So that the product is processed in each station to achieve the final effect.

去氢炉设备Dehydrogenation furnace equipment
设备架构 遂道式 Equipment architecture: Tunnel type
驱动方式 减速机马达 Drive way: Reducer motor
去氢炉又称除氢炉，本设备采用马达连续式驱动,整个周期时间可调整,温度采用PID运算控制并节能，外层
高效的保温设计保护，可以根据客户不同的要求进行扩大产量(单层/双层/多层)设计。
The dehydrogenation furnace is also called the hydrogen removal furnace.This equipment is continuously driven by a motor. The entire cycle time can be adjusted. The temperature is controlled by PID calculation and energy saving. The outer layer has an efficient heat preservation design, can be designed to expand the output according to requirements ofcustomers(single layer/double layer/multilayer).

自动热镀锌表面处理设备
Automatic hot-dip galvanizing surfacetreatment equipment

热镀锌(galvanizing)也叫热浸锌和热浸镀锌，是将除锈后的钢件浸入500℃左右融化的锌液中，使钢构件表面附着锌层，从而起到防腐的目的。是一种有效的金属防腐方式，主要用于各行业的金属结构设施上。热镀锌工业是近几十年来伴随工业飞速发展才得到大规模需求。热镀锌工艺流程:成品酸洗-水洗-加助镀液-烘干-热镀锌-冷却-药化-清洗-热镀锌完工。而自动热镀锌不仅在劳动力输出部分得到减轻，在大批量生产上面也同样提升。

Hot-dip galvanizing(galvanizing)is to immerse the derusted steel parts in a molten zinc solution at about 500℃ to attach a zinc layer to the surface of the steel parts to achieve the purpose of corrosion protection.lt is an effective metal anti-corrosion method, mainly used in metal structure facilities in various industries. The hot-dip galvanizing industry has receive large-scale demand with the rapid development of the industry in recent decades. Hot-dip galvanizing process:finished product pickling-washing-adding auxiliary plating solution-drying-rack plating-cooling-chemical treatment-cleaning-polishing-hot-dip galvanizing completed. The automatic hot-dip galvanizing is not only reduced in labor output, but also improved in mass production.

电泳表面处理设备
Electrophoresis surface treatment equipment
阴极电泳涂料所含的树脂带有碱性基团，经酸中和后成盐而溶于水。通直流电后，酸根负离子向阳极移动，树脂离子及其包裹的颜料粒子带正电荷向阴极移动，并沉积在阴极上，这就是电泳涂装的基本原理(俗称镀漆)。电泳涂装是一个很复杂的电化学反应，一般认为至少有电泳、电沉积、电解、电渗这四种作用同时发生。广泛用于汽车，高铁等行业。

The resin contained in the cathodic electrophoretic coating has basic groups,which form a salt after acid neutralization and dissolve in water. After the direct current is applied, the acid radical negative ions move to the anode and the resin ions and the pigment particles wrapped in it move to the cathode with positive charges and are deposited on the cathode. This is the basic principle of electrophoretic coating (commonly known as paint coating) Electrophoresis coating is a very complex electrochemical reaction. It is generally believed that at least four effects of electrophoresis, electrodeposition,electrolysis, and electroosmosis occur simultaneously. It is widely used in automobiles, high-speed rail and other industries.

蒙砂表面处理设备 Frosted surface treatment equipment
蒙砂玻璃近年来，蒙砂玻璃作为朦胧的艺术玻璃，为空间装饰增添了美感，可谓是艺术玻璃的新宠儿，为艺术玻璃锦上添花。蒙砂玻璃几乎在装饰空间中无处不在， 背景墙、吊顶、餐桌、屏风、玄关、隔断、地面、楼梯、门窗、玻璃茶几等被广泛应用在家庭、酒店、酒吧、KTV、咖啡馆大型户外造景的装修上。蒙砂玻璃将室内与外部的景观通过艺术装饰有机地结合在一起，大大提高了空间装饰档次。
Frosted glass, as a hazy art glass in recent years, has added a sense of beauty to space decoration. lt can be said to be the new darling of art glass, it is the icing on the cake t o art glass. Frosted glass is almost everywhere in decorative spaces: background walls, suspended ceilings, dining tables, screens,entrances, partitions,floors, stairs, doors and windows, glass coffee tables, etc.,and are widely used in homes, hotels, bars, KTVs, cafes and the decoration of a large outdoor landscape. Frosted glass organically combines the interior and exterio landscapes through artistic decoration, greatly improving the level of space decoration.

自动化
电力集中控制系统
Automated power
centralized controlsystem

随着工业4.0和柔性制造的推进,本公司早于2020年采用通讯、无线控制行车，本系统采用PLC架构运行处理，可以进行无线终端及PC操作，数据集中管理控制，具有独立运行及灵活变化可控性，采用数据通讯总线传输为桥梁，自动收集整个设备信息数据，具有多车移动异步锁定、同步互锁、工艺跳转、多阶权限、自动识别、自由编辑、电压电流自动控制、温度\PH在线时实控制、自动添加药水等，系统报警保护已达800多点全方位事件处理。

With the advancement of Industry 4.0 and flexible manufacturing our company adopted communication and wireless control of driving as early as 2020. This system adopts PLC architecture for operation and pracessing and can be operated by wireless terminals and PCs. it has controllability of data centralized management and control independentoperation and flexible changes, using data communication bus transmission as a bridge, automatically collecting the entire equipment information data, with multi-crane mobile asynchronous locking, synchronous interlocking, process jump, multi-level authority automatic identification, free editing, automatic voltage and current control,temperature\PH online real-time control, automatic addition of chemical agent,etc., the system alarm protection has reached more than 800 points ofall-round event processing.

自动化软件控制 Windows平台、移动终端、远端云平台
采用高级计算机语言研究开发根据客户不同工艺进行定制管理系统软件，本系统采用ARM+PC架构联接PLC系统进行数据对接，可以通讯云服务及直联方式对系统全方位监控操作;二维码/条型码扫描跟踪入料、 生产资料管理，入料计划、入料系统数据管理、流程制程、报表系统。历吏记录系统、权限管理、曲线图、O-EE计算等功能。

目前已实现手机、平板、PC等智能终端进行数据监控操作及自动异常反馈系统，采用独立云处理器提高了数据的及时性与稳定性。可根据客户要求进行订制数据接口与对接ERP管理系统。

Automated software control
Windows platform, mobile terminal, remote cloud platform

Use high-level computer language to research and develop customized management system software according to customer’s different processes. This system uses ARM+PCarchitecture to connect to the PLC system for data docking. The system can be monitored and operated in a full range of communication cloud services and direct connections; QR code/ Barcode scanning and tracking of incoming materials,production data management, incoming materials plan, incoming system data management, process manufacturing, report system, calendar record system, authority management, graph, o- EE calculation and other functions.
At present, smart terminals such as mobile phones,tablets, and PCs have been implemented to perform data monitoring operations and automatic abnormal feedback systems.The use of independent cloud processors has improved the timeliness and stability of data. Customized data interface and docking ERP management system can be customized according to customer requirements

工厂整合
人工智能自动搬运系统/物料自动上下料
Artificial intelligence automatic handling system/ automatic material loadin g and unloading

在自动化专机、生产线导入、提升效率、降低成本的基础上，借助信息化和物联网技术，在生产制造环节快速采集原材料、产品、工艺、设备、人员等生产有效信息，全面实现产品的可溯性和生产过程的可控性。同时通过大数据应用中的清洗，整合等手段，积累有效数据，建立自我学习模型，不断完善优化生产工艺，动态分析品质趋势，智能预测设备故障，为企业减少劳动力输出，及简化工作流程，最终实现柔性生产和智能制造的目标。

On the basis of automated special planes, production line introduction, efficiency improvement, and cost reduction, with the help of informatization and loT technology, we can quickly collect effective production information on raw materials products, processes, equipment, and personnel in the manufacturing process, so as to fully realize product traceability and controllability of the production process. At the same time ,through the cleaning and integration of big data applications, it can accumulate effective data, establish self-learning models, continuously improve and optimize production processes, dynamically analyze quality trends, intelligently predict equipment failures, reduce labor output for enterprises, and simplify work processes, finally realize the goal of flexible production and intelligent manufacturing.